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Explanation of IEC Category Ratings

Hardware: Switches

Problem:
I am using a switch in my application, and the input specifications list a maximum switching voltage that includes a designation of CAT I. What exactly is CAT I voltage, and how is it different from CAT II, CAT III, or CAT IV?

Solution:
The International Electrotechnical Commission (IEC) has defined four voltage category ratings, and an instrument's ability to withstand voltage spikes applied through a specified level of resistance defines its category rating. The table below lists the voltage category ratings.

Rated Voltage CAT IV CAT III CAT II CAT I
150 V 4,000 V 2,500 V 1,500 V 800 V
300 V 6,000 V 4,000 V 2,500 V 1,500 V
600 V 8,000 V 6,000 V 4,000 V 2,500 V
1000 V 12,000 V 8,000 V 6,000 V 4,000 V
Resistance 2 ohms 2 ohms 12 ohms 30 ohms


CAT I - Electronic
  • Protected electronic equipment
  • Equipment connected to (source) circuits in which measures are taken to limit transient overvoltage to an appropriately low level
  • Any high-voltage, low-energy source derived from a high winding-resistance transformer, such as the high-votage section of a copier.
  • Low-voltage (< 1000 V) test equipment.

CAT II - Single-phase, receptacle-connected loads
  • Appliances, portable tools, and other similar light industrial/household loads
  • Outlet and long-branch circuits
  • Outlets at more than 30 ft from CAT III source
  • Outlets at more than 60 ft from CAT IV source.

CAT III - 3-phase distribution, including single-phase commercial lighting
  • Equipment in fixed installations, such as switchgear and polyphase motors
  • Bus and feeder in industrial plants
  • Feeders and short branch circuits, distribution panel devices
  • Appliance/equipment outlets with short connections to service entrance.

CAT IV - 3-phase at utility connection, outdoor conductors
  • Origin of installation, or where low-voltage connection is made to utility power
  • Electricity meters, primary overcurrent protection equipment
  • Outside and service entrance, service drop from pole to building, runs between meter and panel
  • Overhead line to detached building, underground line to well pump.


Related Links:
Developer Zone Tutorial: What are Measurement Categories (CAT I, CAT II, etc.)?
Developer Zone Tutorial: Isolation and Safetry Standards for Electronic Instruments

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Report Date: 05/20/2004
Last Updated: 02/13/2008
Document ID: 39J8JMFP

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